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Indice de contenidos

Pagina 1 - Projector Service Manual

1 Projector Service Manual Model: X1130/X1230/X1230S/X1235/X1230K series Version: Rev2 First Edition (Dec 2008)

Pagina 2

10 Electrical Specification 1. Timing Table The PC timing is as following: Resolution Mode Refresh rate (Hz) H-frequency (kHz) Clock (MHz) VGA_60 59

Pagina 3 - Revision List

11 Video, S-Video support timing is as following: Video mode fh(kHz) fv(Hz) fsc(MHz) NTSC 15.73 60 3.58 PAL 15.63 50 4.43 SECAM 15.63 50 4

Pagina 4

12 3. Electrical Interface Character Interface Definition 15 pin definition of the mini D-sub male for DDC2B protocol Pin Definition Pin Definitio

Pagina 5

13 4. Functionality The Following functionality will be supported: (Detailed description refer to SW Specification) Functionality Data (Computer) Vi

Pagina 6

14 Power Supply Specification 1. Input Power Specification Specification Description Input Voltage Range The unit shall meet all the operating requ

Pagina 7

15 System Block Diagram Figure 2 Main board & Input board BLOCK DIAGRAM Main Board A/D converter D-Sub in RGB analog signal YPbPr D-Sub out Tr

Pagina 8

16 Product Overview

Pagina 12

2 Index REVISION LIST ... 3 CHAPTER 1

Pagina 13

20 Chapter 2 System Utilities Firmware Upgrade SOP DLP Composer LIte Installation Process 1. Double click the Setup file for DLP Composer Lite

Pagina 14

21 Note: The default installation directory is: C:\Program Files\DLP Composer Lite 7.2 If you want to install to a different directory (perhaps a

Pagina 15 - Hardware Architecture

22 (1) Select Library 1. When start to use this program to download at first time, you need to check if the library folder is existed under the pa

Pagina 16 - Product Overview

23 Hardware required 1. Standard RS232 Download cable 2. Personal computer or laptop computer Software required 1. DLP Composer Lite program 2. N

Pagina 17

24 Caution: do not interrupt download like unplug power cable. If you skip boot loader Area and interrupt download, Projector would not turn on any

Pagina 18

25 7. Click “Reset Bus” and then check the status that shows “Bus Reset”. 8. Select “Start download” and three LED light orange color

Pagina 19

26 9. After download complete, program will show “Download complete” message, and projector will reset to stand by mode. 10. If progra

Pagina 20 - Firmware Upgrade SOP

27 Method to enter factory menu 1. Press keypad Power and image will show Power Down OSD function 2. Press keypad Left twice then press Menu, then

Pagina 21

28 EDID Upgrade SOP Equipment List 1. PC : with parallel (printer) port 2. EDID Board 3. Printer cable : 25pin male-female (connect PC to EDID b

Pagina 22 -  How to download

29 Software Installation, Un-installation :  Unzip the “Q-EDID” program files in the same directory.  Install Q-EDID tool : Execute “Install Q-EDI

Pagina 23

3 Revision List Version Release Date Revision History Vendor Model Name Rev0 2008.12.23 First Release Rev1 2009.01.07 (1) Update Ch1- 4.0 Packa

Pagina 24

30 (3) Read EDID: • Read D-SUB/DVI EDID: 1. EDID Type Selection : Choose ‘‘EDID 128 Bytes’’ 2. Read EDID : Click “Read EDID”. 3. While complete

Pagina 25

31 Serial Number Upgrade SOP Hardware required 1. Standard RS232 Download cable 2. Personal computer or laptop computer Software required 1. Acer

Pagina 26

32 6. Click “Save” to save data into the assigned file name. 7. Change new Main board: (1) Unplug power cable and RS232 cable from projector, and c

Pagina 27 - Method to enter factory menu

33 Chapter 3 System Disassembling and Replacement Main Unit Disassembling Tool : Screw Driver --Hex (#4-40) and Cross(Mechanical : M3,M4, Opt.En

Pagina 28 - EDID Upgrade SOP

34 5Disassemble thescrew*5(M3*5L), andtake off the M/Bshielding.screwdriver6(1)Take off the long wire(one of twin fanwire)from clip(2) Disassemble the

Pagina 29

35 9(1) Disassemble thescrew*2(M3*6L), andtake off the lamp door.(2) Disassemble thescrew*1(M3*4L) andlamp wire, and take offthe lamp module.screwdriv

Pagina 30

36 14Disassemble thescrew*2(M3*5L), theballast BD, and wire*3.screwdriver15Take off the shieldingand push button.screwdriver16(1)Take off the gasket*2

Pagina 31 - Serial Number Upgrade SOP

37 19Disassemble thescrew*4(M3*15.15L),and take off the HSINKand DMD chip BD withDMD Chip.screwdriver20(1)Disassemble thebaffle DMD.(2)Disassemble the

Pagina 32

38 Module Assembly Key Point - Optical Engine 1. Light Pipe Module assembly and overfill alignment 1.1 Assembly LP Module to HSG DMD (3) Assembly

Pagina 33

39 Fig. 1-3 Fig. 1-4 1. Press down the Clip 2. Insert the LP Module Overfill adjustment screws

Pagina 34

4 Chapter 1 System Specification Product Specification 1.0 Optical Performance 2.0 Image Quality 3.0 Mechanical Specification 4.0

Pagina 35

40 Fig. 1-5-1 Fig. 1-5-2

Pagina 36

41 2. Assembly FM Module: Place FM on “HLD FM” surface(Fig. 2-1) and use “Clip FM” to fix FM(Fig. 2-2). Fig. 2-1

Pagina 37

42 Fig. 3-3 Fig. 3-4

Pagina 38

43 Fig. 3-7 4. AL, HSG ILL and HSG DMD Assembly: 4.1 Placed “AL” on the “HSG DMD”. The “raised surface” of “AL” shall toward “DMD direction” (Fig. 4

Pagina 39

44 5. DMD and Chip B/D Module: 5.1. Judge Chip B/D and DMD alignment keying first (Fig. 5-1, 5-2). 5.2. Alight keying and Assemble DMD to Chip B/D (Fi

Pagina 40

45 (Fig. 6-1). Fig. 6-1 7. Assembly OP ENG 7.1 Assemble “Baffle DMD” to “HSG DMD” (Fig.7-1). 7.2 Assemble Chip B/D Module to “HSG DMD” (Fig. 7-2).

Pagina 41

46 Fig. 7-3 7.4 Assemble “CW Module” to “DMD HSG” and lock with screws well (Fig.7-4). Fig.7-4 7.5 For X1130/X1230/X1235/X1230K : Assemble “PL L

Pagina 42

47 Fig. 7-6 Fig. 7-7 7.6 For X1130/X1230/X1235/X1230K : Assemble Lamp Module to “BKT Link Lamp” and then lock with screw well (Fig. 7-8, Fig. 7

Pagina 43

48 Fig. 7-9 7.7 For X1230S : Assemble “Frame Lens Wide” and lock with screws well (Fig. 7-10). Fig. 7-10 Screws A Gap for LP Adjustment

Pagina 44

49 7.8 For X1230S : Assemble “PL Lens” and lock with screws well (Fig. 7-11). Fig. 7-11 7.9 For X1230S : Assemble “Ring Focus” (Fig.7-12).

Pagina 45

5 1.0 Optical Performance Tested under 60” (diagonal) image size with Wide projection lens position unless other specified. 1.1 ANSI Brightness X1130

Pagina 46

50 7.10 For X1230S : Assemble Lamp Module to “BKT Link Lamp” and then lock with screw well (Fig.7-13, Fig. 7-14). Fig. 7-13 Fig. 7-14 Screw

Pagina 47

51 Module Assembly Key Point – Mechanical 1. lower case and Adjust foot 2. Ballast wire Alignment dressed Ballast to PWR wire must go outside t

Pagina 48

52 Ballast to Lamp wire should align in to this groove Ballast to Lamp wire also should align under Mylar groove

Pagina 49

53 This cord location is here First: assy Blower module Second: assy Mylar Ballast

Pagina 50

54 3. Blower wire alignment This clip must be screwed by this direction

Pagina 51

55 4. Lamp box must be assembled into lower case Rib 5. CW sensor board wire and CW FPC cable alignment 6. Grounding wire alignment

Pagina 52

56 7. Twin Fan and Speaker wire alignment 8. Front IR wire to MB alignment Front IR wire should align in to these grooves

Pagina 53

57 9. Ballast to lamp wire alignment Lamp box should align with the lower case 10. Eng screw assemble sequence Lamp connector assemble with rib

Pagina 54 - This clip must be screwed by

58 11. Lamp Door screw assemble sequence First Second Third

Pagina 55

59 No Yes No Yes No No No Yes Yes Yes Yes Chapter 4 Troubleshooting System Analysis Keypad LED OK If Power On, Lamp On? No Signal?

Pagina 56

6 1.6.2 Red 0.040 0.040 1.6.3 Green 0.040 0.040 1.6.4 Blue 0.040 0.040 1.7 Color Gamut typical 55% compare

Pagina 57

60 Optical Problems Checking Items No. Item Trouble Shooting Guide 1 Brightness 1. Change lamp 2 Uniformity 1. Change lamp 3 FOFO Contrast 1.

Pagina 58

61  “Blue Edge” Trouble Shooting

Pagina 59

62 Power Supply Problems Checking

Pagina 61 - (1) Overfill Horizontal

64 LED Messages Definition Externa

Pagina 62

65 Fan 1 : Lamp Fan Fan 2 : Powe

Pagina 63

66 Error Count Messages Definition

Pagina 64 - Red Red Red Blue

67 RS232 Connection 1. Connection

Pagina 65

68 Interface Settings RS-232 proto

Pagina 66 - FAN 3 Speed Error

69 Adjustment / Alignment Procedur

Pagina 67

7 X1230S : 54.5” (Diagonal at 1m) image size. X1235/X1230K : 60” (Diagonal at 2.3m, Wide) image size. 2. Default preset mode “ Dynamic” 3. Full white

Pagina 68

70 1. Color Wheel Delay Alignment

Pagina 69

71 2. Overfill adjustment (Blue Ed

Pagina 70

72 3. PC Alignment Procedure OSD

Pagina 71

73 4. YUV Alignment Procedure OSD

Pagina 72

74 5. Keystone Calibration Con

Pagina 73

75 Chapter 5 FRU List Explode

Pagina 75 - Chapter 5 FRU List

77 Module 2 – ASSY UPPER CASE

Pagina 76

78 Module 3 – ASSY LOWER CASE

Pagina 77

79 Module 4 – ASSY FRONT CASE

Pagina 78

8 6.4 Altitude Operating: 1. 12,000 feet @ 25°C (3.5 hours) 2. Altitude Ramp rate: <= 3500 feet per minute (1 hour) Non-operating: 40,000 feet

Pagina 79

80 FRU List Use in Model CATEGORY

Pagina 80

81 X1130/ X1230/ X1230S CABLE POWE

Pagina 81

82 X1130/ X1230 CASE/COVER/BRACKET

Pagina 82

83 X1130/ X1230/ X1230S DIGITAL LI

Pagina 83

84 Appendix A - Code List: IR / RS

Pagina 84

85 2. RS-232 Command Code General

Pagina 85

86 41 * 0 IR 044 Keystone Left U

Pagina 86

87 3. DDC Data: X1130 EDID

Pagina 88

89 X1230 EDID EDID Block 0, Byte

Pagina 89 - X1230 EDID

9 Video amplitude 1.0 Vp-p : Impedance 75Ω 12.3 S-Video Input 4 pin Mini-Din (Female) Y: Luminance amplitude 1.0 Vp-p : Impedance 75Ω C: Chroma amplit

Pagina 90

90 Standard Timi

Pagina 91 - X1230S EDID

91 X1230S EDID EDID Block 0, Byt

Pagina 92

92 Standard Timi

Pagina 93 - X1235 EDID

93 X1235 EDID EDID Block 0, Byte

Pagina 94

94 Standard Timi

Pagina 95 - X1230K EDID

95 X1230K EDID EDID Block 0, Byt

Pagina 96

96 Standard Timi

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