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WELL SERVICEPUMPREFERENCEGUIDE© 2008 WEIR SPMFORT WORTH: 7601 Wyatt Dr. • Fort Worth, Texas 76108 U.S.A P: 1.800.342.7458 • 817.246.2461 • F: 817.24

1617WEIR SPM TWS 250PACKING ASSEMBLIES42531761089PACK NG NUTPLUNGERP PE PLUGFLUIDCYLINDER3A1053213A1053223A1077233A105315COMPLETEASSEMBLY3A1053233A105

18192 33 1PRESSURE RING4 1HEADER RING5 11 1 LANTERN RING/FEMALE ADAPTER6SPACERPACKING NUT w/ WIPER GROOVEREFWIPER RINGDESCRIPTIONQTYITEMWEIR SPM TWS 4

2021WEIR SPM TWS 600 SHORT2-1/2” - 3”PACKING ASSEMBLIES3A105154 3A1070083A104731 3A1070443A104769 3A107366COMPLETEASSEMBLYSOFT PKGSETACID/FRACCEMENT2

2223WEIR SPM TWS 900, TWS 1000,TWS 1200, TWS 1300, TWS 1600, TWS 1800, TWS 2000, TWS 2250, QWS 2500PACKING ASSEMBLIESCOMPLETEASSEMBLY3A1043673A1047553

2425WEIR SPM TWS 1250LW (H/V) *ROUGH RIDER 1000 (H/V) *ROUGH RIDER 1500 (H/V) *PACKING ASSEMBLIES3A106698 3A107021ACIDFRACCEMENTCOMPLETEASSEMBLYSOFT P

VALVE AND SEAT CROSS REFERENCESUCTION AND DISCHARGEVALVE ASSEMBLY2726INSERTVALVE SEATVALVE ASSY-UPPERSEAT SEALWEIR SPM TWS 1250LW (V/V) *ROUGH RIDER 1

2829Plunger SizePump ModelPump Mfr.P1058002A109538PP2A109538PP2A109539PP2A109540PP2A109627PP2A109537PP2A109538PP2A109539PP2A109540PP2A109627PP2A109538

3031Plunger SizePump ModelPump Mfr.2A109608PP2A109537PP2A109608PP2A109537PP2A109608PP2A109537PP2A109608PP2A109537PP2A109538PPP1057402A109539PP2A109539

3233PlungerSizePlungerSizePlungerPart No.PlungerPart No.PumpModelPumpModelPumpManufacturerPumpManufacturer PLUNGERS CROSS REFERENCE PLUNGERS CROSS REF

PlungerSizePlungerPart No.PumpModelPumpManufacturer3P1070603P1070613P1070623P1002583P1038873P1003393P1006543P1002333P1070603P1070613P1070623P1002582P1

Packing Assembly Drawings & Part Numbers. High Performance Packing... Standard Packing...

3637POWER END FLU D ENDTWS 250(THB 175)FRAMECOMPONENT PARTS CAN BE ORDERED BY CONTACT NG WE R SPM.COMPONENT PARTS CAN BE ORDERED BY CONTACT NG WE R SP

3839PACKINGPOWER ENDTWS 500LWVALVINGSTOPROUGH RIDER 5003" SCH 40 STRAIGHT PIPEPOWER END LUBE DRAINFRAMECOMPONENT PARTS CAN BE ORDERED BY CONTACT

4041POWER END FLU D ENDFRAME3" NPT POWER ENDLUBE DRAIN1/2" NPT POWER ENDLUBE FEEDPACKINGFLUID CYLINDERCOVERVALVINGCOVERVALVING4" VICTAU

42433" NPT POWER ENDLUBE DRAINFRAMECOMPONENT PARTS CAN BE ORDERED BY CONTACTING WEIR SPM.COMPONENT PARTS CAN BE ORDERED BY CONTACTING WEIR SPM.PA

4445(1.96)6" STROKEDISCHARGE COVERGAUGE CONNECTIONVALVE SPRINGSUCTION COVERVALVE STOPVALVE SPRINGFLUID CYLINDERPLUNGERPLUNGER CLAMPPACKING NUTTWS

46PLUNGER CLAMPPLUNGERPACKING NUT-GROOVEDSTUFFING BOXFLUID CYLINDERGAUGE CONNECTIONDISCHARGE COVERRETAINER NUTVALVE SPRINGSUCTION COVERSUCTION COVER N

4849TWS 900 FLUID ENDPLUNGER CLAMPPLUNGERPACKING NUT-GROOVEDFLUID CYLINDERGAUGE CONNECTIONDISCHARGE COVERRETAINER NUTVALVE SPRINGSUCTION COVERSUCTION

5051PUMPMAINTENANCERECORDSTWS 1300-2250, QWS 2000 - 2500FLUID ENDQUINTUPLEX HAS FIVE CYLINDERSPLUNGER CLAMPPLUNGERPACKING NUT-GROOVEDFLUID CYLINDERGAU

PUMP DESCRIPTION:MAINTENANCE LOGS ALSO AVAILABLE FROM WEIR SPMPLUNGER HEADER RING PRESSURE RING WIPER RING SPACER ADAPTER LANTERN RING SUCTION VALVE D

5455TROUBLESHOOTINGGUIDEPACKING, PLUNGERS,VALVES & SEATS,ANDWELL SERVICE PUMPSWELL SERVICE PUMP REFERENCE GUIDE

32HIGHPERFORMANCEPACKINGASSEMBLYDRAWINGSANDPART NUMBERSWELL SERVICE PUMP REFERENCE GUIDE

5657TROUBLE SYMPTOM:A. Significant leakage upon immediate startup with priming of the pump on individual or all plungers. Appearance of pa

5859 micrometer for proper size. If micrometer is not available check brass metal rings over the

6061 composition rings will deteriorate in fluids above 200°F. The temperature in the stuffing

62636. Cause: Worn Plungers. Solution: Remove and replace worn-out plungers. Discard worn plungers. 7. Cause: Worn o

6465 is running. Tighten with spanner or bar furnished with the pump. Use trained personne

66673. Cause: Misalignment. Solution: Check alignment of crosshead to end of the plunger. Especially check connection

6869 polyurethane inserts. Use high temperature acrylonitrile rubber inserts for temperatures

70711. Cause: Pumping an extremely corrosive fluid; usually high concentrations of hydrochloric acid.

72733. Cause: Material being pumped is corrosive to elastomer in valve insert. Solution: Determine the specifications of

7475PROBABLE CAUSE: 1. Extremely warm ambient temperature/dangerously low oil viscosity/incorrect grade of gear oil. 2. Gear oil contaminate

45WEIR SPM TWS 400or GEOQUIP LC350PACKING ASSEMBLIESSOFT PKG. SET INCLUDES COMPONENTS #3, 5, 6, 7, 8, 9, 10 AND 11.FOR CO2 SERVICE APPLICATIONS, SPECI

7677 common charge pump and getting "in phase" with each other.TROUBLE SYMPTOM:H. Shavings or metal particles in power frame an

79ROUTINE PREVENTATIVEMAINTENANCEWELL SERVICE PUMPSMaximum service and trouble-free operation can be obtained from the Weir SPM plunger pump by establ

80Yearly (or as required) Preventative Maintenance: • Replace worn plungers and packing brass. • Replace worn or corroded valve covers, suction

8283FLUID ENDMAINTENANCE PROCEDURESNote: Always verify that the system is not under pressure and no pressure is retained in the system. Always be at

8485remove the seals from each, clean the covers thoroughly, and install new seals. Make sure that the seals are replaced in the proper position. Ea

8610. On Weir SPM TWS 250 and TWS 600S pumps, replace the O-rings and back-up rings in the steel seal rings and dress the seal areas in both the fluid

8889INSTALLATION SUMMARYValves and Seats (All Weir SPM Pumps and Similar Pumps):• Replace the O-Rings on the valve seat. (Install O-Ring Dry).• Hand

90 oil and insert it into the packing.• Using a short 4x4 wooden block and a 12 lb. hammer, bump the plunger into the packing while holding it as s

9293It is critical, that since most Weir SPM products generate, control or direct pressurized fluids, those who work with these products be thoroughly

of these tools for all maintenance of the pump. A pump is made up of internal and external moving parts. All personnel should be located away from th

67WEIR SPM TWS 500LW (H/V)ROUGH RIDER 500 (H/V)PACKING ASSEMBLIESQTYITEMDESCRIPTION111213115416PRESSURE RINGLANTERN RINGSPACERHEADER RINGPKG ADAPTERSP

9697as when pressure is present. Keep hands and clothing clear of unit at all times.B-14 Any repairs or service (even routine maintenance) performed

size, pressure rating, etc.). These connections must also match the service of the designated string they are installed in.Inspection & Testing:D

WEIR SPM PUMP AND FLOW CONTROL APPLICATION FORMULAECLEARANCEREQUIREMENTS1. Horsepower Formulae: Hydraulic Horsepower = GPM x PSI

102TORQUETABLE1/45/163/87/161/25/83/47/811 1/81 1/41 3/81 5/88.317.230.548.874.5148.0262.0425.0635.0900.01270.01660.06.212.923.936.655.8111.0196.0318.

104NOTES

TORQUE CONVERSIONS/METRIC CONVERSIONSTORQUE CONVERSIONS EQUIVALENTSPOUND INCH - POUND FOOT - NEWTON METERpound foot x 12 = pound inchpound foot x 1.35

893A104755HP3A104367HP3A105348HP3A105207HPCOMPLETEASSEMBLY3A105180HP3A105166HP3A105377HP3A105373HP3A105372HP3A105312HP3A107015HP3A107014HP3A107007HP3A

1011WEIR SPM TWS 1250 LW (H/V)ROUGH RIDER 1000 (H/V)ROUGH RIDER 1500 (H/V)PACKING ASSEMBLIESPIPE PLUGSTUFFING BOX9186FLUIDCYLINDER2534PLUNGER7SOFT PKG

1213BJ PACEMAKERPACKING ASSEMBLIES5311110867942FLU DPACKING NUT~CYL NDERPLUNGER9768453121011BACK-UP1SPACER RINGHEADER RINGO-RINGO-RINGBACK-UPSEAL RING

1415HALLIBURTON HT-400PACKING ASSEMBLIES3A107981HPCOMPLETEASSEMBLY3A105358HP3A108288HPSOFT PKG3A107032HPSET4 1/2"5"SIZE7645312111111PKG ADAP